IFFCO's Chocolate Production Facility fireproofing in Dubai Investments Park 2, Dubai: Ibtikar applied Phoenix 370-90 Intumescent Paints to 27,000 m² of structural steel, achieving a 120-minute fire rating. Completed January 2023.
Project Type Intumescent Paints
LocationDubai Investments Park 2
Area27,000 m²
Fire Rating120-minute
MaterialPhoenix 370-90
CompletionJanuary 2023
The IFFCO's Chocolate Production Facility fireproofing project is located in Dubai Investments Park 2, Dubai, UAE, where Ibtikar delivered professional structural steel fireproofing and passive fire protection solutions for Allied Food and Beverage Industries LLC. Covering approximately 27,000 m² of steelwork, the project was completed in January 2023 using Intumescent Paints with Phoenix 370-90, spray-applied to provide reliable protection in accordance with the specified 120-minute fire-resistance requirement.
Ibtikar’s scope included the application of the fireproofing system to primary and secondary structural steel members such as columns, beams, connections, and other critical steelwork. Our team strictly managed surface preparation, primer compatibility, coating application, and dry film thickness (DFT) verification at every stage. All fireproofing activities were executed in accordance with approved project requirements, manufacturer recommendations, and applicable UAE passive fire protection and Civil Defence requirements.
Through controlled application and systematic quality inspections, Ibtikar delivered a durable, fully compliant, and properly documented fireproofing system engineered to preserve the structural integrity of the building during fire exposure.
Explore more Ibtikar projects or contact our team to learn about our structural steel fireproofing, intumescent coating, and passive fire protection services across the UAE and GCC.
Primary and secondary structural steel members — columns, beams and connections — are protected against fire exposure to maintain load-bearing capacity for the required fire-resistance period, in line with the project's passive fire protection strategy.
A reactive intumescent coating system is applied to prepared steel surfaces. Under fire exposure, the coating expands to form an insulating char layer that slows the rate of heat transfer to the substrate, delaying loss of structural strength.
Dry film thickness (DFT) is measured throughout application against the specified coating build-up. Each stage is documented with inspection records, culminating in a final walk-through and sign-off prior to handover.
A layered coating system builds up fire resistance on the steel substrate. Products and film thicknesses are project-specific — see the technical documents below.
Prepared structural steel, cleaned and profiled to the specified surface standard prior to coating.
A compatible primer system protects the substrate and provides adhesion for the intumescent coating. Thickness per specification.
The reactive fireproofing coating, applied to the dry film thickness specified for the project's required fire-resistance rating, from 60 up to 120 minutes. Under fire exposure it expands to form an insulating char layer.
A protective topcoat is applied where specified, for UV resistance, weathering or a decorative finish.
Each layer depends on the one beneath it — primer adhesion determines how well the intumescent coating bonds to the steel, and the specified dry film thickness is what delivers the certified fire-resistance rating. Products and film thicknesses are project-specific: always confirm against the data sheets and the approved project specification before application.
Surface preparation and primer sign-off come first for a reason — an intumescent coating applied over contaminated or incorrectly primed steel can fail to adhere, and that is found out long after the steel has been closed in. The DFT records are the evidence: the fire-resistance rating is only as good as the film thickness actually achieved on each member, which is why the readings are taken point by point and kept with the handover file.
27,000 m²Protected Area
120-minuteRequired Fire Rating
Intumescent Paints Coating System
CompletedProject Status
Approved 100%Inspection Status
Fire Proofing Material
BS 476 Certified Passive Fire Protection for Structural Steelwork. High-build single-coat application up to 1050 µm DFT.
Source: Phoenix 370-90 Technical Data Sheet, tested to BS 476: Part 20 & 21: 1987.
Specific touch-dry and recoat times were not published in the current TDS — confirm exact figures with Phoenix Fire Protection before publishing, or replace this panel once you have the updated sheet.
Point these four links at your own hosted PDFs — I couldn't find a Phoenix 370-90 TDS hosted on ibtikar-uae.com to link automatically (only on your Saudi site), so left it as a placeholder rather than linking to another entity's file.
A track record of fireproofing delivered across the UAE's industrial, commercial and infrastructure sectors.
Dedicated focus on passive fire protection and intumescent coating systems for structural steel.
Documented dry film thickness inspection and quality checks at every stage, issued as a signed inspection report.
Technical guidance from specification and system selection through to inspection, handover and authority submission.
What type of fireproofing was used on this project?
This project used a Phoenix 370-90 intumescent coating system, specified to deliver a 120-minute fire-resistance rating on exposed structural steel.
How is intumescent coating applied to structural steel?
Steel is first cleaned and primed, then the intumescent coating is applied in controlled passes — by spray, brush or roller depending on the product and site conditions — to build up the specified dry film thickness.
How is the required fire-resistance rating determined?
The required rating is set by the project’s fire strategy and applicable building regulations, based on factors such as building use, height and occupancy. This determines the fire-resistance period the steelwork must achieve.
How is dry film thickness (DFT) inspected?
DFT is measured using a calibrated gauge at multiple points across each member and recorded against the thickness specified for the required fire rating, with results documented for inspection.
What factors affect intumescent coating thickness?
Coating thickness depends on the steel member’s section factor (Hp/A), the required fire-resistance period, and the specific product’s certified performance data.
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